Formulation Services
Finished Dosage Form (FDF) Formulation Services
FORMULATION

Finished Dosage Form (FDF)

Since its founding in 2004, Sinopep has built a robust and scalable formulation platform dedicated to delivering high-quality pharmaceutical products and CDMO solutions. With a strong foundation in innovation and regulatory compliance, Sinopep has evolved into a trusted partner for both oral and injectable dosage forms.

Our state-of-the-art formulation facilities offer advanced production capabilities:

Oral Solid Dosage Forms (Workshop 201):

  • Tablets: 270 million units/year
  • Hard Capsules: 290 million units/year
  • Granules: 13 million bags/year

Injection Production (Workshop 202):

  • Lyophilized Powder Injections: 5.6 million vials/year
  • Small-Volume Injections (Penicillin bottles): 13.8 million vials/year
  • Non-sterile preparations also supported

From the launch of our first self-developed product, Thymalfasin for Injection, to the continuous expansion of our “China Pharma Port” campus, we have grown into a vertically integrated organization with comprehensive R&D, manufacturing, and packaging capabilities. Our facilities are built to meet international standards (FDA & EMA compliant), and we are proud to support a growing portfolio of CDMO projects across various dosage forms.

Milestones of Growth and Excellence:

  • 2021–2022: National-level procurement success with Thymalfasin and Oseltamivir Phosphate Capsules; delivery of first CDMO projects.
  • 2023–2024: Expanded manufacturing footprint, with multiple workshops (203, 205, 210, 211) achieving GMP validation. Over 40+ pipeline and regulatory-stage products are in progress.
  • 2025: New GMP-validated facilities (206/209) reinforce our capacity for high-quality, large-scale production.

Sinopep is positioned at the forefront of international pharmaceutical innovation and manufacturing excellence—your ideal partner for bringing complex formulations to market efficiently and reliably.

INJECTION DOSAGE

Injection Formulation

Applicable Processes & Packaging

We offer full-scale sterile manufacturing with aseptic filling, lyophilization, terminal sterilization, and prefilled syringe/vial/cartridge lines. Applicable processes include solution preparation, filtration, filling (liquid & lyophilized), and visual inspection. Packaging options: vials, prefilled syringes, cartridges, and ampoules.

 

Applicable Process

ServiceContainerSupported Formats
Aseptic FillingPrefilled SyringeNon-terminal & terminally sterilized small-volume injections
Aseptic FillingCartridgeNon-terminal sterilized small-volume injections
Aseptic FillingVialLyophilized powder injections. Non-terminal sterilized injections
Aseptic SealingGlass AmpouleNon-terminal & terminally sterilized small-volume injections

Packaging

Aseptic FillingFilling VolumeMin. Prep VolumeMax. Prep Volume
Prefilled Syringe0.5 – 5 ml12 L500 L
Cartridge0.5 – 3 ml25 L1200 L
Vial0.5 – 10 ml12 L500 L
Glass Ampoule0.5 – 10 ml12 L500 L
ORAL SOLID DOSAGE

Solid Dosage

Dosage Forms
Dosage Forms
Annual Production Capacity
Batch Range
Workshop Status
203 Workshop, Oral Solid Dosage Form Workshop 1
203 Workshop
Oral Solid Dosage Form Workshop 1
Tablets & Hard Capsules: 4.5 billion units
Oral Dry Suspensions: 36 million bottles
Granules/Powders: 450 million bags
45-300 million tablets/capsules or 45-600kg
Hard Capsules/Oral Dry Suspension/Granules: Commercial Production
Tablets:Expected Commerical Production in July 2025
 

Applicable Processes & Packaging

Our oral solid dose formulation services provide end-to-end capabilities from API pre-treatment to finished packaging, featuring hammer, jet, and cone milling, wet and one-step granulation ranging from 200 to 640 liters, dry granulation at 50 to 100 kg per hour, bottom-spray pellet coating from 80 to 384 liters, high-shear mixing from 300 to 1500 liters, tableting for single or double-layer tablets, and film coating from 90 to 350 kg. The applicable packaging options include Alu-PVC, Alu-Alu, and Alu-PVC-Alu blisters, strip bags, four-side sealed sachets with equipment arriving soon, and glass bottles for granules or dry suspensions.

 

Applicable Process

ProcessDetails / TypeCapacity
Pre-treatmentHammer Milling, Jet Milling, Cone Milling, Swing Granulation, Vibrating Screen, etc.-
One-step GranulationFluid bed processor200 L – 600 L
Wet GranulationHigh-shear granulator fluid bed dryer200 L – 640 L
Pellet CoatingBottom-spray Wurster coating80 L – 384 L
Dry GranulationRoller compaction50–100 kg/h (equipment pending)
FillingGranules, Powder, Pellet-
TabletingDirect compression, Granule tableting, Single/Double-layer tablets-
MixingBin blending / High-shear mixing300 L – 1500 L
Film CoatingPerforated pan coating90 kg – 350 kg

Packaging

Packaging TypeDescription / Materials
Blister Packs• Alu-PVC • Alu-Alu • Alu-PVC Alu (cold-formable multilayer)
Four-Side Sealed SachetsSmall bags (4-side seal)
Strip PacksStrip Bags Packaging
Glass BottlesDry Suspension / Granules

Equipment

  • Wet and Dry Granulation Lines
  • Hammer Mill
  • Jet Pulverizer
  • Blenders
  • Tablet Press
  • Coating Machine
  • Capsule Filling Machine
  • Four-side Sealed Small Bag Machine
  • Granule Bottle Filling Line
  • Alu-PVC/Alu-Alu Packaging Line
  • Elevators

FORMULATION SERVICES FOR NCE DEVELOPMENT

Finished Dosage Form (FDF) Formulation Services | Oral Solid Dosage Forms